Galvanized metal reinforcement channels increase strength
Vinyl lettering and graphics adhere well to panel material
Hinge hardware and related maintenance is greatly reduced
Door can easily be cut to any height and width
Never needs painting and cleans easily
Individual panels are replaceable if accidently damaged
Light weight material saves fuel costs
Cables are not hidden for maintenance needs
More forgiving material than standard wood panel
Panels
PolyTrak roll-up door panels are made from 100% recycled materials. The smooth look on the outside is perfect for applying vinyl lettering or graphics but the real beauty is hidden. Inside each individual door panel is two galvanized steel reinforcement channels. These steel channels make the panel stronger, straighter and eliminates the “sag” that occurs when a door is left in the open position. The formed grooves on the inside make each panel lighter and easier to handle. These high-impact door panels can take a beating, too. Rain, sun, wind, ice, heat and freezing cold won’t affect the material or appearance. Moisture is repelled and a special UV-additive keeps PolyTrak panels white and bright.
Interchangeability
Individual components are completely interchangeable with universal hardware and wood panels. PolyTrak doors are built to last a long time but if a panel does become damaged accidently, it’s easy to substitute it with a wood panel when in a pinch.
And – because PolyTrak doors are lighter than standard wood doors – rollers, hinges, seals and cables are less likely to become worn or damaged but, if needed, any hardware component can be replaced any time with industry standard hardware.
Hardware
Although universal industry standard W-style hardware is used on this door, the way it is used is noteworthy.
A key feature of this roll-up door is the rivets. Although simple in definition, rivets can cause rust streaks, become loose and cause shaking or pull out altogether. But not anymore. The aluminum blind rivets on this door are on the inside and don’t go all the way through. They’re specially designed to grab onto the panel and won’t pull out or loosen over time. Because they are not visible on the outside, lettering and graphics are easier to apply and the outside stays cleaner...no more rust streaks.
Another feature is the placement of the cables. Unlike some plastic doors, we keep our cables visible for maintenance and adjustment.
Cost
Of all the desirable features of the PolyTrak roll-up door, cost savings may just be the most important one. It’s a known fact that wood doors rot, warp and break and replacement costs add up. A polymer door will always outlive a wood door and that saves money. Plus, with fuel prices unstable, lighter equipment means better mileage and the PolyTrak roll-up door is 40% lighter than a standard wood door. Having a lightweight roll-up door will save fuel but the savings don’t stop there. All hardware is universal...when it’s time to replace a part, it isn’t a special order – it can be found in the parts department of your favorite distributor or dealer.
Specifications
Two galvanized steel reinforcement channels are used on each panel
Panels and hardware are interchangeable with industry standard components
Cycle-tested 50,000+ times and impact tested without failure
Panels never need painting, color is molded in
UV stabilizer prevents yellowing
Material is nonhazardous and can be reground into recycled plastic products
Unaffected by heat and cold: -92°F and +158°F (-69°C and +70°C)
Aluminum blind rivets are on the inside, specially designed to prevent pull-out
Exterior fasteners are all stainless steel
Repels moisture
Designed to fit 2” track
Dual spring operator
Cam lock assembly (025W10577 & 025W10578)
Adjustable top bracket assembly
Head seal retainer extrusion with removable rubber seal
Grooved cable drums prevent cables from binding or wearing prematurely
Cables are visible for easy maintenance
Uses 2.00" nylon roller
End hinges have removable covers to allow easy roller replacement
Complete doors use right angle channel mounting angle
W-style latch plate and dual durometer side seals are available as an option on complete door assemblies and are not included unless specified
Doors custom manufactured to meet your exact specifications
Doors packaged individually to prevent damage
Includes all hardware, steel lock assembly, stainless steel 7 x 19, 1/4 eye cables, heavy-duty lift handle, and 18.00” pull strap assembly
The PolyTrak Roll-up Door has been cycle tested 100,000+ times and impact tested without failure.
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"The PolyTrak door looks great and works even better. We installed these doors for our customer (Sara Lee) and I couldn’t believe how much easier it is to handle the lighter weight panels."
"Just to let you know, the PolyTrak door is working great! No issues at all. Our drivers love it and I love it because I haven’t had to fix it. Great product, Thanks."
Dennis Pare
Fleet Manager
OK Transportation Ltd.
Toronto, Ontario
"We installed a new PolyTrak door in August of 2008. To date (May, 2009) we have not had any door repairs. We are very pleased with this door and have had different drivers operate the door. Their positive comments included how light the door is and the ease of opening and closing. I do recommend purchasing the PolyTrak door."
PolyTrak roll-up door panels are made from 100% recycled materials. The smooth look on the outside is perfect for applying vinyl lettering or graphics but the real beauty is hidden. Inside each individual door panel is two galvanized steel reinforcement channels. These steel channels make the panel stronger, straighter and eliminates the “sag” that occurs when a door is left in the open position. The formed grooves on the inside make each panel lighter and easier to handle. These high-impact door panels can take a beating, too. Rain, sun, wind, ice, heat and freezing cold won’t affect the material or appearance. Moisture is repelled and a special UV-additive keeps PolyTrak panels white and bright.
Although universal industry standard W-style hardware is used on this door, the way it is used is noteworthy. 
Of all the desirable features of the PolyTrak roll-up door, cost savings may just be the most important one. It’s a known fact that wood doors rot, warp and break and replacement costs add up. A polymer door will always outlive a wood door and that saves money. Plus, with fuel prices unstable, lighter equipment means better mileage and the PolyTrak roll-up door is 40% lighter than a standard wood door. Having a lightweight roll-up door will save fuel but the savings don’t stop there. All hardware is universal...when it’s time to replace a part, it isn’t a special order – it can be found in the parts department of your favorite distributor or dealer.
